Scraped surface heat exchanger

The scraper heat exchanger A unit (Votator) series equipment absorbs the essence of the scraper heat exchanger technology of European and American SPX and other brands, and has received strong technical support and on-site guidance from foreign experts in the same industry. After a long time of in-depth research and continuous improvement on this series of equipment, the A unit series equipment has realized a low-cost, high-quality production process.

Product Detail


Brief Introduction:

 

The SSHE is modeled after the votator type of heat exchanger combined with the European modifications to enhance the overall performance. It shares many interchangeable parts like bearing, mechanical seal and scrapers blades. The basic design consists of a pipe-in-pipe cylinder with inner pipe for product and outer pipe for cooling refrigerant. A rotating shaft with scrapers blades provides the necessary scraping function of heat transfer, mixing and emulsification. The SSHE could be used as a heater using steam inside the jacket or chilling using either chilled water or direct refrigerant evaporative cooling.

 

Each rotating shaft is concentrically mounted within the cylinder and has 4 rows of floating type scrapers blades in an optimum configuration. The shaft is direct driven by frequency controlled geared motors for flexibility. Each drive is optionally connected with a current sensing device. The current sensing device will automatically switch off the cooling in case the drive approaches current overload. This feature also protects against freeze-up.

 

The shafts are fitted with a rotary union to allow for the internal circulation of warm water and provision to flush mechanical seals is also included. An integral electric heater with circulation pump to service the shaft heating is included.

 

All product contact parts are made of stainless steel. Standard blades are made with long lasting PEEK or inexpensive POM and seal parts, 'o' rings etc., will be compatible with product. The support frame will be stainless steel SS304 square tube and no mild steel parts.

 

The direct evaporative cooling system features an external surge drum with liquid refrigerant level controller, sight glass, safety valve, evaporation pressure regulating valve, electronic pressure transmitter and pressure gage. The SSHE oil slurry exit temperature is directly controlled by the direct evaporative cooling system for precise process control.

 

Technical Data:

 

1. Annular Space 9 - 10mm

2. Total Heat Exchanger Area 1.1 m2

3. Max Product Tested Pressure 120 bar

4. Approximate Weight 1500 kg

5. Approx Dimensions (LxWxH) 2442 mm L x 300 mm dia

6. Required Compressor Capacity 60kw at -20°C

7. Shaft Speed, VFD drive 200 ~ 400 rpm

8. Blade Material PEEK, POM, SS

9. Shaft heating
- heater 6 kW 3 ph
- pump 0.1 kW 3 ph

 

Specification:

 

No.

Item

Parameter/material

1

A-A2000

Efective Heat Exchange Area

1.0 square meter

 

A-A1500

0.75 square meter

 

A-A1000

0.5 square meter

 

A-A2000T

1.3 square meter

2

Heat transfer capacity

200-360 Btu/(ft ²*h*°F)

3

Scraper material inner   surface cleanliness

PEEK,PVDF,PDM,SUS316L

4

Material inwall fineness

Ra≤ 0.2μm

5

Material inwall 's hardness   after chromplate treatment

Rockwell hardness 85~90

6

Scraper rotor speed

160~400 RPM

7

Material cylinder seal

Sanitary mechanical seal

8

Material layer resistance to   pressure

≥ 3.0MPa

9

Heat-resistantance of   material layer

-20°C-135°C

10

Materials for cylinder and   flange

SUS304, SUS316L

11

Connection of medium

Welding with opening for   medium

12

Medium sealing of detachable   inner

"0" shape ring and   PTFE gasket

13

Temperature endurance of   medium layer

-40°C-180°C

14

Medium layer thermal   resistance

-20°C-150°C

15

Pressure endurance of medium   layer

≥ 2.0MPa

16

Pressure endurance of   detachable inner medium layer

≥ 1.5MPa

17

Material of inner flange and   medium tank

SUS304, SUS316L

18

Insulating material

Asbestosl,polyurethan

19

Material after insulating   layer

SUS304 ( thinkness : 1.0mm)

20

Material inlet

1.5~3 inch Clip type or   flange or flange

21

Material outlet

1.5~4 inchClip type or   flange or flange

22

Medium inlet

2.5~3 inch flange

23

Medium outlet

2.5~3 inch flange

24

Installation method

Horizontal ,vertical

25

Effective length

A-A2000

2000mm

   

A-A1500

1500mm

   

A-A1000

1000mm

   

A-A2000T

2000mm

26

The length of installation

A-A2000

3000mm

   

A-A1500

2500mm

   

A-A1000

2000mm

   

A-A2000T

3000mm

 

Heat Transfer Coefficient Conversion Table:

 

[J/(m2·s·K)]

[W/(m2·K)]

[kcal/(m2·h·℃)]

[cal/(cm2·s·℃)]

[Btu/(ft2·h·℉)]

1

0.8598

2.388×10-5

0.1761

1.162

1

2.778×10-5

0.2048

4.187×104

3.6×104

1

7373

5.678

4.882

1.356×10-4

1

Note: 1W/(m2·K)=0.86    kcal/(m2·h·℃);   1kcal/(m2·h·℃)= 1.163 W/(m2·K);   1J=0.2389 cal

 

Construction:

 

Scraped Surface Heat Exchanger (SSHE or A unit)

 

Scraped Surface Heat Exchanger (SSHE or A unit)

 

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